This Icebreaker Has Design Problems and a History of Failure. It’s America’s Latest Military Vessel.
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The icebreaker Aiviq is a gas guzzler with a troubled history. The ship was built to operate in the Arctic, but it has a type of propulsion system susceptible to failure in ice. Its waste and discharge systems weren’t designed to meet polar code, its helicopter pad is in the wrong place to launch rescue operations and its rear deck is easily swamped by big waves.
On its maiden voyage to Alaska in 2012, the 360-foot vessel lost control of the Shell Oil drill rig it was towing, and Coast Guard helicopter crews braved a storm to pluck 18 men off the wildly lurching deck of the rig before it crashed into a rocky beach. An eventual Coast Guard investigation faulted bad decision-making by people in charge but also flagged problems with the Aiviq’s design.
But for all this, the same Coast Guard bought the Aiviq for $125 million late last year.
The United States urgently needs new icebreakers in an era when climate change is bringing increased traffic to the Arctic, including military patrols near U.S. waters by Russia and China. That the first of the revamped U.S. fleet is a secondhand vessel a top Coast Guard admiral once said “may, at best, marginally meet our requirements” is a sign of how long the country has tried and failed to build new ones.
It’s also a sign of how much sway political donors can have over Congress.
Edison Chouest, the Louisiana company that built the icebreaker, has contributed more than $7 million to state and national parties, to political action committees and super PACS, and to members of key House and Senate committees since 2012. Chouest spent most of that period looking to unload the vessel after Shell, its intended user, walked away.
Members who received money from Chouest pressured the Coast Guard to rent or buy the Aiviq from the company. One U.S. representative from Alaska, where the ship will be stationed, told an admiral in a 2016 hearing that his service’s objections were “bullshit.”
And there would be even tougher pressures to come.
It’s now been a dozen years since the Aiviq set out on its first mission to Alaska, long enough for its troubles to fade from public memory.
The ship, though owned and operated by Chouest, was part of Shell’s Arctic fleet, designed for a specific role: as a tugboat that could tow Shell’s 250-foot-tall polar drill rig, the Kulluk, around the coast of Alaska and help anchor it in the waters of the Far North. At its christening ceremony in Louisiana, attended by Shell executives, U.S. Sen. Lisa Murkowski of Alaska and U.S. Rep. Steve Scalise of Louisiana, it was named after the Iñupiaq word for walrus.
As a journalist, I’d been following the oil company’s multibillion-dollar play in the warming Arctic with interest. One June morning in 2012, I got word that Shell was on the move near my Seattle home, so I sped to a narrow point in Puget Sound with a good view of passing traffic. It was sunny, the water calm. The Aiviq bobbed past with Kulluk in tow. The icebreaker’s paint — blue at the time — was fresh, its hull shiny. It looked capable.
The problems began once the Aiviq was out of view. A Coast Guard report said that while the ship towed the Kulluk northward through an Arctic storm, waves crashed over its rear deck and poured into interior spaces, which investigators determined may have caused it to list up to 20 degrees to one side. The water damaged cranes, heaters and firefighting equipment, and the vents to the fuel system were submerged.
On its way back from Alaska’s Beaufort Sea two months later, the Aiviq suffered an electrical blackout, and one of its engines failed, necessitating a repair in Dutch Harbor in Alaska’s Aleutian Islands.
Then the Aiviq and Kulluk set out on a wintertime voyage back to Seattle. The National Weather Service issued a gale warning predicting 15-foot seas and 40-knot winds. The sailors aboard the Aiviq and Kulluk exchanged worried messages.
The cable with which the Aiviq was towing the Kulluk came free two days later when a shackle broke. The icebreaker’s captain made a U-turn in heavy swells to hook up an emergency tow line, and water again poured over its deck and into the fuel vents. The Aiviq’s four diesel engines soon began to fail, one after another.
Although a Chouest engineer later testified that an unknown fuel additive must have caused the failures, Coast Guard investigators believe the likely cause was “fuel contamination by seawater.” They said the fuel system’s design, which they described as substandard, made contamination more likely.
The Aiviq and Kulluk were reattached — but now, and for the next two days, adrift. Storms pushed them ever closer toward land.
First image: The Aiviq’s crew tries to tow Royal Dutch Shell’s drill rig Kulluk away from the rocky coastline of Alaska during a December 2012 storm. Second image: Waves crash over the Kulluk after it ran aground. Third image: A salvage team returns to the Coast Guard station in Kodiak after working aboard the........© ProPublica
