Inside Samsung’s design process to make your earbuds fit just right

An exclusive look at how the consumer electronics giant is using computational design to make everything from earbuds to smartwatches more comfortable.

Federico Casalegno has been thinking about ears. Billions of ears. “Ears are almost like fingerprints. Every one of us has a different one,” says Casalegno, executive vice president of design at Samsung.

It’s a pertinent topic for Samsung, maker of a variety of earbuds, and for Casalegno, who’s in charge of figuring out how to make those earbuds—along with a deep portfolio of wearable technology products like smartwatches and smart rings—as comfortable and useful as........

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